Unmanned Cargo Pod System

MANNA
Modular Aerospace Necessities & Nutrient Asset

Where the Gryphon carries crew at 4G human-rated acceleration, Manna carries cargo at 2.5G – 108G. That gap unlocks dramatically higher rail exit velocities, smaller propellant fractions, and cost-per-kg numbers that make sustained lunar operations economically viable. Three variants cover every cargo class. Four more are in design.

Mission Target
$200/kg to lunar surface
vs. $1,200,000/kg via CLPS today
Operational Variants

Three Pods, Every Cargo Class

Each variant is tuned to a single constraint: the G-tolerance of its cargo. The pod design follows from the physics — not the other way around.

Manna-H
Concept Design — VG canonical
Hardened

Bulk consumables, propellant, metals — 4G rail, 78% payload, no isolation

Payload Fraction
78.0%
3,276 kg of 4,200 kg
Internal G-Load
4 G
4 G external rail peak
Exit Velocity
1,700 m/s
Mach 5
Lunar Cost/kg
$54
$12/kg to LEO
MASS FRACTION
Payload 78.0% Structure 22.0%
FLIGHT PROFILE
1
Rail (37 km @ 45°)
G: 4 V: 1,700 m/s 43.5 s
2
Pod 2nd-stage burn (boost to apogee)
G: 2.4 V: +760 m/s vertical ~37 s
3
Coast to apogee (166 km)
G: 0 V: → 0 m/s vert ~3 min
4
Tug catch + circularize to LEO
G: 0.5 V: +6,130 m/s (Tug) ~12 min
5
Tug refuel in LEO (Manna-F)
G: 0 V: — ~30 min
6
TLI burn (Tug)
G: 0.4 V: +3,150 m/s ~8 min
7
Lunar transit
G: 0 V: — ~3.2 days
Design Rationale

The workhorse. Manna-H accepts the rail's full 4G external G-load directly into the cargo bay — no internal isolation, no active components. The 78% payload fraction and $54/kg lunar cost (mature ops, fleet-scale) make it the economic backbone of the BGKPJR supply chain. Fleet-scale operations assume ~70% of all Manna launches are Manna-H.

Structure

Monocoque CFRP shell with aluminum honeycomb bulkheads. No isolation layer. Cargo secured with foam-in-place HDPE and steel webbing. Nose cone: 30 kg PICA-X ablator shed on atmospheric transit.

Thermal
PICA-X ablative nose cone, carbon-carbon leading edges
Guidance
None — passive ballistic, RF beacon only
Power
None — no active systems
Manna-I
Concept Design — VG canonical
Isolated

Electronics, instruments, spares — passive isolation cushions 4G rail to 2.5G payload

Payload Fraction
54.8%
2,082 kg of 3,800 kg
Internal G-Load
2.5 G
4 G external rail peak
Exit Velocity
1,700 m/s
Mach 5
Lunar Cost/kg
$467
$98/kg to LEO
MASS FRACTION
Payload 54.8% Structure 45.2%
FLIGHT PROFILE
1
Rail (37 km @ 45°)
G: 4 ext / 2.5 payload V: 1,700 m/s 43.5 s
2
Pod 2nd-stage burn (boost to apogee)
G: 2.4 ext / 1.5 payload V: +760 m/s vertical ~37 s
3
Coast to apogee (166 km)
G: 0 V: → 0 m/s vert ~3 min
4
Tug catch + circularize to LEO
G: 0.5 ext / 0.3 payload V: +6,130 m/s (Tug) ~12 min
5
Tug refuel in LEO (Manna-F)
G: 0 V: — ~30 min
6
TLI burn (Tug)
G: 0.4 ext / 0.3 payload V: +3,150 m/s ~8 min
7
Lunar transit
G: 0 V: — ~3.2 days
Design Rationale

Manna-I threads the needle for electronics. The 4G external / 2.5G payload capability is achieved through a passive shock-mount isolation system: tuned-damping titanium struts isolate the inner cargo cradle from the rail's 4G impulse and the second-stage burn. Electronics rated for 5G structural margin survive cleanly with ~50% margin to spare.

Structure

Outer CFRP monocoque rated to 4G. Inner aluminum payload cradle mounted on 12× titanium isolator struts with tuned damping (5 Hz natural frequency). Gap filled with closed-cell foam. Payload locking pins release at apogee for Tug catch.

Thermal
Ablative TPS + carbon phenolic over isolation frame
Guidance
Inertial measurement unit + GPS beacon, no active propulsion
Power
Li-ion battery, 40 Wh, powers IMU + beacon + isolation telemetry
Manna-B
Concept Design — VG canonical
Biological

Seedlings, biologics, microbiomes — double-cushioned to 1.2G payload, full life support

Payload Fraction
18.6%
595 kg of 3,200 kg
Internal G-Load
1.2 G
4 G external rail peak
Exit Velocity
1,700 m/s
Mach 5
Lunar Cost/kg
$4,190
$880/kg to LEO
MASS FRACTION
Payload 18.6% Structure 81.4%
FLIGHT PROFILE
1
Rail (37 km @ 45°)
G: 4 ext / 1.2 payload V: 1,700 m/s 43.5 s
2
Pod 2nd-stage burn (boost to apogee)
G: 2.4 ext / 0.7 payload V: +760 m/s vertical ~37 s
3
Coast to apogee (166 km)
G: 0 V: → 0 m/s vert ~3 min
4
Tug catch + circularize to LEO
G: 0.5 ext / 0.15 payload V: +6,130 m/s (Tug) ~14 min
5
Tug refuel in LEO (Manna-F)
G: 0 V: — ~30 min
6
TLI burn (Tug)
G: 0.4 ext / 0.12 payload V: +3,150 m/s ~8 min
7
Lunar transit (active TCS)
G: 0 V: — ~3.2 days
Design Rationale

Manna-B uses double-stage isolation: an outer Manna-I-class isolation frame plus an inner liquid-suspension capsule that decouples payload from all structural vibrations. Active thermal control maintains any temperature between -20 °C and +37 °C throughout the 3.2-day lunar transit. The high cost per kg is justified only by cargo with no alternative — living systems that must arrive alive.

Structure

Outer structure same as Manna-I. Inner capsule: 304 stainless pressure vessel with fluoropolymer liner. Payload suspended in temperature-controlled liquid suspension medium. Hermetic seals rated to 5 bar. Sterile fill and seal in ISO Class 5 cleanroom.

Thermal
MLI blanket + active thermal control loop (±0.5°C internal)
Guidance
Full 6-DOF GNC + attitude control thrusters for thermal pointing
Power
Li-ion 280 Wh + thin-film solar for transit power, TCS active control
Next-Generation Concepts

In Development

These four variants are in active design trade study. Each addresses a gap in the operational variant lineup — more propellant, more sterility, more science access, or more surface capability. Open questions are documented; answers will drive design convergence.

Manna-F
WIP — Trade Study
Dedicated propellant tanker for Tug refueling in LEO

The Tug's sustainability depends on affordable propellant in orbit. Manna-F is a single-purpose propellant pod — maximum tank volume, minimum everything else. At 88% payload fraction and $12/kg to LEO (Manna-H cost basis), it enables Tug economics that make lunar transit viable at scale. Long-term: replaced by ISRU-sourced lunar water boosted up by lunar-surface MAV.

Key Parameters
Payload fraction 88%
G-tolerance 4 G (canonical rail, no isolation needed)
Propellants LH₂/LOX (Tug primary) or MMH/NTO (storables, TBD)
Tank config Cylindrical pressure vessel, foam-insulated
Exit velocity 1,700 m/s (canonical 37 km rail)
Status Propellant selection trade ongoing
Open Questions
  • LH₂ boil-off during ~3 hr LEO loiter before Tug rendezvous — passive insulation sufficient?
  • Tank material: Al-Li 2195 vs. composite overwrap pressure vessel?
  • Propellant delivery interface: dry-break coupling or bladder transfer?
  • Minimum viable Tug propellant reserve to justify Manna-F launch cadence
Manna-M
WIP — Feasibility
Pharmaceutical-grade sterile medical supply pod — extends Manna-B to ISO Class 5

A sustained lunar crew beyond 30 days needs surgical capability, blood products, and sterile pharmaceuticals. Manna-B carries biologics but cannot guarantee ISO Class 5 sterility. Manna-M extends the inner capsule to a full pharmaceutical cleanroom standard — Class 100 equivalent, verified by particle counters before seal.

Key Parameters
Payload fraction ~22%
Internal G-load 1.5 G (Manna-B-class isolation)
Sterility class ISO Class 5 / USP Class 100
Temp control 2 °C – 8 °C (blood/pharma) or custom
Sterile fill ISO 7 cleanroom fill + terminal seal
Status Cleanroom interface definition in progress
Open Questions
  • Sterility maintenance over 3.2-day transit — HEPA recirculation or hermetic seal only?
  • Impact on cost: cleanroom prep adds ~$80 k/mission at scale
  • Compatibility with Manna-B outer structure (shared tooling)?
  • Blood product transit validation — spin vs. static orientation?
Manna-X
WIP — Interface Study
Open payload bus — standardized rack, 200 W regulated power, Ethernet during transit

University teams and research groups can't afford dedicated launch. Manna-X is the answer: a standardized 19-inch rack payload bus where the only interface document is a 1-page ICD. Power, data, thermal, and structural interfaces are all standard. Research cadence goes from years to months.

Key Parameters
Payload fraction ~40%
Internal G-load 3 G (light passive isolation)
Rack standard 19-inch EIA-310 compatible
Power 200 W regulated (28 V DC)
Data 100BaseT Ethernet to ground until LEO
Slot count 4U per launch (shared or dedicated)
Open Questions
  • Data link: Ethernet duration limited during atmospheric transit — sufficient?
  • Power source: battery stack size vs. mass fraction trade
  • Slot pricing model: per-kg or per-U-slot?
  • Vibration isolation standard for 3 G — passive mounts or active?
Manna-T
WIP — Architecture
Pre-positioned surface equipment — habitat components, regolith printers, solar arrays

You can't bootstrap a lunar base if every piece of infrastructure costs $1M/kg to deliver. Manna-T is purpose-built for flat-packed deployables. With the canonical 4G rail (vs. the old 100G hardened spec), Manna-T can carry sensitive deployables that previously required Manna-I-class isolation. Empty pods become regolith-filled radiation-proof base structures (Phase 4 'Space LEGO' concept).

Key Parameters
Payload fraction ~55%
Outer diameter 2.4 m (widened rail required)
Internal G-load 4 G (canonical, no isolation)
Landing mode Tug-delivered + airbag hard-landing dual-mode
Payload config NATO 463L pallet footprint (2.24 × 2.74 m folded)
End-of-life Regolith-filled radiation-proof base structure
Status Widened rail architecture trade ongoing
Open Questions
  • Widened rail: 2.4m clearance requires structural redesign — separate track or same tube?
  • Airbag landing: 4G decel over 1m — survivable for solar panels and printers?
  • Thermal: unpowered for 3.2-day transit, -270 °C space vs. direct sun swings
  • First mission priority: ISRU drill + regolith collector OR solar array kit?
Mission Architecture

Supply Chain — Earth to Lunar Surface

  ┌──────────────────────────────────────────────────────────────────────────┐
  │                         MANNA SUPPLY CHAIN                              │
  │                                                                          │
  │  [BGKPJR Rail]──→ Manna pod exits @ Mach 3.5 – 22.9                    │
  │       ↓                                                                  │
  │  Ballistic coast to apogee (65 – 120 min depending on variant)          │
  │       ↓                                                                  │
  │  [Tug — equatorial LEO @ 400 km] compliant net catch at <2 m/s         │
  │       ↓                                                                  │
  │  TLI burn  (+3.15 km/s posigrade, ~8 min) → 3.2-day transit            │
  │       ↓                                                                  │
  │  [Lunar Gateway / surface landing site]                                  │
  │                                                                          │
  │  Tug returns to LEO under solar-pressure assist — re-arms for next catch│
  └──────────────────────────────────────────────────────────────────────────┘
Tug Dependency

Manna-H can optionally execute airbag hard-landing on lunar surface (no Tug). All other variants require Tug catch — the isolation systems are not designed for unassisted impact. Tug sustainability is therefore mission-critical, which is why Manna-F (propellant tanker) is the highest-priority WIP development.

Launch Cadence Model

Steady-state operations assume 50 Manna launches/year: ~35 Manna-H, ~10 Manna-I, ~3 Manna-B, ~2 Manna-F. At this cadence the $800/kg Phase 1 target is achievable. The $200/kg mature target requires 200 launches/year — driven by Tug refueling economics and rail amortization.

What Manna Does NOT Do

Manna does not carry crew — that is Gryphon's role. Manna does not perform orbital insertion — that is the Tug's role. Manna does not return to Earth — empty pods are either deorbited destructively, repurposed as lunar surface structure, or returned via Tug only when economics demand it.